Custom Orthotic Manufacturing

Truly Custom Orthotics.

We combine the most advanced manufacturing methods with precise hand finishing to create truly custom orthotics for your patients — accurate, consistent, and ready in 3–6 working days.

60+ yrsCombined design & manufacturing experience
3–6 daysStandard turnaround
Hand-finishedEvery device, inspected
Custom hand-finished orthotic by Virtual Orthotics
What sets us apart

Built for podiatrists, finished by hand

Proprietary manufacturing technology, streamlined online ordering, and a team of podiatrists and technicians ready to support every case.

Custom software & hardware

Our manufacturing system, software and hardware are all proprietary — we adapt and grow with our clients rather than being limited by off-the-shelf tools.

Fast turnaround

Standard 3–6 working days. High-priority requests are usually dispatched on the same day your cast arrives, without compromising quality.

Dedicated support

Our team of podiatrists and orthotic technicians is here for prescription advice, complex cases, and ongoing training whenever you need it.

Quality you can trust

Every device is handmade and inspected thoroughly before shipping — a boutique approach that ensures the highest standard of care for every patient.

Online ordering & tracking

Create or edit prescriptions online, upload 3D scans, track orders and invoices, save drafts and defaults — all from a single login.

Our approach

Cutting edge technology, with a human touch.

Every orthotic starts as a precise digital scan and is finished by a skilled technician — marrying the accuracy of modern manufacturing with the craftsmanship only hands can provide. The result is a consistent, reproducible device, thoughtfully refined for your patient.

  • Quality inspection on every device — handmade, then thoroughly checked before shipping.
  • 60+ years of combined experience in design, manufacturing and finishing orthoses.
  • Ongoing guidance & training so your team always has the knowledge and support it needs.
Hand-finished custom orthotic

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Log in to the customer portal to manage prescriptions, scans, orders and invoices.

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